Here are the results of a bad epoxy floor installation.
Epoxy Floor Peeling and Delamination
Epoxy coating delamination refers to separating the epoxy coating from the substrate or surface to which it was applied. This can occur when there is poor adhesion between the coating and the substrate, often due to inadequate surface preparation or incorrect application techniques.
Surface preparation is crucial for achieving a strong bond between the epoxy coating and the substrate. Any contaminants, such as dirt, oil, or grease, can prevent the epoxy from adhering properly. Additionally, if the substrate is not properly cleaned, sanded, or etched, the epoxy will not be able to form a mechanical bond.
Incorrect application techniques can also lead to delamination. For example, if the epoxy coating is applied in a thickness that exceeds the manufacturer’s recommendation, it may not cure properly and can delaminate. Similarly, if the epoxy is applied in cold or humid conditions, it may not cure properly and can also lead to delamination.
Delamination can cause several problems, such as peeling, cracking, and chipping, which can compromise the integrity of the surface and reduce its durability. To avoid epoxy coating delamination, it is important to follow the manufacturer’s instructions carefully, use proper surface preparation techniques, and apply the epoxy under the recommended conditions.
Uneven Epoxy Surface
An epoxy coating uneven surface refers to a surface that is not level or smooth after the application of an epoxy coating. There are several factors that can contribute to an uneven surface.
Any contaminants or irregularities on the surface can result if there’s poor surface preparation. Proper surface preparation is essential for achieving a smooth and level epoxy coating. These irregularities can cause the epoxy to bond unevenly or create air pockets that result in an uneven surface.
If the epoxy coating is not applied evenly across the surface, it can result in inconsistent coating thickness and an uneven finish. The wrong equipment, using the wrong technique, or not mixing the epoxy thoroughly can cause uneven application.
Sometimes, the substrate underneath the epoxy coating is uneven, which should be addressed by the epoxy floor installer. In this situation, there is usually substrate damage or level inconsistency from initially laying the concrete. An epoxy installer will be able to recognize the cause and recommend an appropriate solution to ensure a level epoxy coating.
Epoxy Color Inconsistency
Inconsistent color refers to variations in the color of the epoxy coating resulting in an unappealing look. For example, if epoxy flakes are not spread evenly across the entire floor space (less than 100% broadcast), or the installer uses low-quality flakes, the result is unattractive. Another examples is if the pigments used to create the epoxy coating color are not distributed evenly. In this circumstance, color inconsistencies will be visible across the surface. It is important an epoxy installer uses high-quality epoxy and follows the manufacturer’s instructions carefully to prevent color inconsistencies.
Epoxy Lack of Durability
Epoxy coating lack of durability refers to a condition in which an epoxy coating fails to withstand the expected level of wear and tear, resulting in damage or wear that compromises its appearance and function.
As mentioned earlier, proper surface preparation is critical to achieving a durable epoxy coating. If the surface is not cleaned, sanded, or etched properly before applying the epoxy, the coating may not adhere well, resulting in poor durability. Also, suppose the installer does not allocate sufficient time for the epoxy to cure and harden properly. In that case, the epoxy coating may not develop the strength and durability necessary to withstand heavy use or other stresses. Finally, low-quality or substandard epoxy materials are also a culprit in an epoxy coating that is less durable and more prone to damage.
The Right Epoxy Floor Installation
It’s heartbreaking to know people have to live with a poorly installed floor because they can’t put any more money into it to have it fixed. We offer a 20-year residential warranty on our installations and outstanding customer service. We assure you that we will install your epoxy floor right the first time.